ZScan® by senswork

3D Scanning of Large Objects

The ZScan multi-sensor system guarantees high-resolution, seamless 3D scanning of large objects. The modular concept allows direct integration into a wide variety of manufacturing processes. Our 3D calibration, specially developed for ZScan, using high-precision spherical targets, allows sensors to be calibrated with a free spatial arrangement and the scan data from up to 8 scanners to be combined spatially.

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Here you can see ZScan in action


Benefits of ZScan

  • High-resolution, seamless 3D scanning of large objects
  • Different axis configurations for a wide variety of applications
  • Contains senswork VC 3D, one of the fastest 3D point cloud frameworks worldwide
  • Unique multi-sensor calibration enables free spatial arrangement of up to 8 sensors
  • Optimized for fast data evaluation in inline processes
  • The modular concept allows direct integration into a wide variety of manufacturing processes

Features of ZScan

  • Multi-sensor calibration of the position and the transport direction of 3D scanners
  • Automatic alignment of scan data on a reference object
  • Comparison of scan data against a wide variety of CAD formats
  • Fit 3D planes, lines, circles, spheres, cylinders and cones in point clouds
  • ICP (Iterative Closest Point) for multiple area scans and triangle mesh calculations
  • Spatial detection and elimination of outliers


Application Examples for ZScan

Automotive industry

  • 3D measurement of large assemblies and comparison with CAD
  • 3D measurement of busbars for electric vehicles
  • Determination of three-dimensional defects such as bubbles or blisters on vehicle body-in-white parts
  • Determination of form deviations for manual or automatic straightening processes
  • NEW: ZScan 360 for the 3D measurement of rotational symmetric objects such as gear wheels, stators and rotors

Food & Beverages

  • Volume determination of cut goods such as meat, fish, cheese
  • 3D data provision for cutting systems

Wood industry

  • 360 ° scanning of lengthways goods
  • Scanning of block format goods without shading
  • Volume determination and defect detection






Aluminum Die Castings Scan without Shadows
3D measurement by means of laser triangulation
Volume Determination in the Food Industry
Volume determination by means of laser triangulation
3D Measurement of Clay Bricks
Spatial Measurement Using Laser Triangulation

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