Measuring and Testing Technology for Quality Assurance

Turnkey inspection technology for your machine – from the initial concept to commissioning and acceptance.

As an experienced partner to the machinery industry, we make the integration of machine vision solutions into machines and systems as seamless as possible. Our modular systems and standardized interfaces are designed to accelerate commissioning and simplify development processes. In particular, when integrating several cameras or complex camera modules, we ensure that all mechanical and electrical interfaces are seamlessly aligned. This minimizes potential challenges and enables an efficient, error-free start for your machines and systems.


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Challenges for Machine Builders

Optical measurement and inspection technology can be simply integrated into machines.

If you lack machine vision capacity, we are at your side as a reliable partner, developing customized solutions that are perfectly tailored to your requirements. From the initial concept to the commissioning of your system at the end customer, we support you every step of the way.

 

Our ready-to-install camera modules can be easily integrated into rotary indexing tables and linear conveyor systems. They feature self-centering sockets for mechanical reliability and plug-and-play connections with standardized Harting plugs for electrical convenience. External light shielding and optional functions such as axes for camera refocusing or for dynamic delivery of lighting make them flexible to use.

 

Thanks to standardized interfaces such as Profinet or OPC UA, our measuring and testing systems can be seamlessly integrated into your machines. Even in demanding environments with dust, oil or temperature fluctuations, our robustly enclosed modules deliver precise results.

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Retrofit: Integration into Existing Systems

Interfaces to machines and control systems

Seamless integration of machine vision into existing machines and control systems is crucial for efficiency and productivity in manufacturing. Modern interfaces enable image processing systems and production machines to communicate with each other smoothly, allowing real-time data to be captured and analyzed. By implementing advanced machine vision software solutions, companies can significantly improve the quality of their products. With cutting-edge technology and regular upgrades, we ensure that your measuring systems are always up to date – for consistently high quality.

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Industry 4.0: Networked Production

Big Data and AI – the engine behind intelligent image processing

The future of machine vision at senswork is significantly influenced by the rapid development of artificial intelligence (AI). Thanks to powerful machine learning algorithms, our machine vision systems can handle increasingly complex tasks – such as the precise detection of patterns and anomalies in real time, directly in production processes.

 

The Internet of Things (IoT) also plays a key role in the further development of our solutions. The intelligent networking of machines, sensors and image processing systems enables seamless integration into modern production lines. At senswork, we are continuously working on developing and implementing new data interfaces to MES and database systems in order to meet the increasing requirements of the Internet of Things (IoT).

Possible Applications

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Automatic detection of surface defects

Surface Inspection

Our solutions for optical surface inspection combine innovative image recording with precise image evaluation. This enables us to reliably detect a wide range of defects, including scratches, cracks, dents, chips, paint defects, contamination, color deviations and much more. Read more

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Contactless measurement of products in real time

2D and 3D Metrology

Using optical 2D measurement technology, we check dimensions, contours, radii and positions, as well as defects such as interfering contours or missing holes. 3D inline measurement technology takes quality assurance to a new level by integrating precise, fast measurements directly into the production process and replacing time-consuming inspections. Read more

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Check the presence of components or modules

Completeness Check

Our inspection solutions ensure a flawless final inspection of your products. Using modern machine vision, we check colors, shapes and positions, sort and count components precisely, guaranteeing completeness and correct assembly. Read more

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Ensure pick-and-place for robots

Position and Location Recognition

Our position-detection systems provide the basis for automation processes. With the help of our technologies, parts can be precisely localized regardless of their orientation. Position data in X, Y and optionally Z, as well as information on the rotational position, are transmitted directly to the robot controller, enabling a seamless pick-and-place process.  Read more

References

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Solutions

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Quality Control for Welding Hairpins with AI

Efficient automation of laser welding of hairpins for electric motors with AI. 100 % inline inspection for optimal quality.

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3D Inspection for Gear Shafts

senswork's 3D inspection camera system improves the quality of gear shafts in harsh environments.

360° Laser Scanning of Metal Rods
360° Laser Scanning of Metal Rods

Thanks to 360° laser scanning, you can detect surface defects in metal rods and check geometric tolerances.

Are you looking for a reliable partner for process monitoring and quality assurance?
Send us a message:
Contact
rainer 2-1

Rainer Obergrussberger

CEO

Business Development

senswork GmbH

Gewerbepark Lindach D 3

84489 Burghausen

How can we support you?

Contact us! We will be happy to assist you!