Quality Control for Zero-Defect Electronics
Inspecting printed circuit boards (PCBs) is an important step in ensuring the highest reliability of electronic products. Our vision systems accurately detect the smallest defects, such as short circuits, solder faults or damaged components. By automating image processing, we ensure efficient inspection and reduce production waste.
Precise measurement of connectors and PCB pins
senswork is your partner for precise quality inspections in connector production. Our systems reliably check assemblies for dimensional accuracy and the correct positioning of the contacts. We offer complete solutions for pin position and tumbling circuit testing, foreign particle detection, and coding inspections. Using high-resolution image processing, we detect even the slightest deviations to ensure that your products meet the highest quality standards.
The senswork virtual connector gauge enables the precise detection of the smallest deviations in connectors, even before damage occurs. By using a high-resolution camera system, an accurate, digital image of the circuit board or socket is created. The system then checks whether all pins are correctly positioned on the circuit board or in the socket.
Measuring systems for precise joining and adhesive bonding
In the electronics industry, electronic housings play a central role, as they integrate sensitive components, such as those in smartphones, smartwatches or laptops, safely and in a space-saving manner. The joining of electronic enclosures and the joining of LED displays (hybrid bonding) must be carefully monitored to ensure reliable function.
Likewise, the exact positioning of printed circuit boards for automatic component assembly is crucial to ensure error-free assembly. Extensive testing of these housings and components is essential to detect and eliminate measurement errors at an early stage. With our technologies, we guarantee precise alignment during joining processes.
Quality assurance of coils or SMD components
3D measurement of parts such as coils or SMD components plays a central role in electronics manufacturing. Optical measurement systems can be used to capture parameters such as planarity, distances, angles and diameters. 3D technology can be used to precisely capture even the smallest deviations in the alignment and positioning of the components, ensuring error-free assembly and the functionality of the end products.
Avoid short circuits
PCB TestingOptical inspection systems ensure the quality of printed circuit boards by detecting solder faults, short circuits and damaged tracks. They measure the width of tracks and the distance between them. They also check the placement of components such as resistors, capacitors or ICs, helping to ensure that electronic assemblies function correctly.
Connectivity Guarantee
Inspection of ConnectorsOur solutions reliably ensure the quality of connector assemblies. They check plug contacts for dirt, corrosion or defects, measure pin positions and wobble, and control coding, planarity and connectability. This ensures maximum functionality and maximum safety.
Guarantee Completeness
Assembly Control
Assembly control ensures that all components of a product are completely and correctly assembled. Optical inspection systems reliably detect missing or incorrectly fitted parts and ensure that connectors, wiring harnesses and other assemblies are accurately joined. This ensures the quality of the final product.
Detecting defects in 2D and 3D
Solder Joint InspectionOur inspection solutions determine the solder volume, detect gaps in the solder joint and reliably evaluate their shape. Unlike conventional 2D systems, which often result in high pseudo rejection due to fluctuating contrast conditions or fail to reliably detect defect features, our systems offer high process stability.
Deep Learning improves defect detection for LED boards. Our solution enables efficient inspection.
Inspection with senswork's ZFokus improves the quality and accuracy of press-fits on connector strips.
senswork's camera system precisely measures pin positions, connector coding and housing dimensions of MTD connector assemblies.
Separate the inspection station from the test station to reduce the cost and effort of manual optical inspection (MOI).
Test station for the inspection of pins, connectors and connector assemblies in pre-series and low-volume production. Complete inspection system.
With the ready-to-install test system, machine builders can save time and effort during commissioning. The modular design allows for easy installation.
