Get Systems Up and Running Quickly with a Turnkey Inspection System

Save time & effort with ready-to-install camera modules. The VisionUnit from senswork is ready for immediate use thanks to standardized interfaces.

Machines and systems can be quickly and easily enhanced by an optical testing unit for automated inspection: with the VisionUnit. The entire inspection technology fits into one module. This allows perfect utilization of what is optically possible, reliable inspection and fast integration. This saves time and money during commissioning.

Highlights

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Powerful Machine Vision System for Automated Testing

One machine vision module for multiple inspection tasks.

With the turnkey VisionUnit inspection system, various inspection tasks can be carried out automatically. The ready-to-install VisionUnit machine vision module can be individually equipped with inspection technology to suit the respective inspection task. It is ideal for the automated inspection of 5-100 mm components. Possible inspection tasks are for example:

 

  • Surface inspection
  • Completeness check
  • Assembly quality test
  • Label inspection
  • Identification of the object or component
  • 2D & 3D measurement

Experience the VisionUnit in the Video

Cover multiple inspection tasks in the production process, for example in a rotary indexing machine.

Check Several Production Steps

Realize reliable automated inspection in production with the VisionUnit. And benefit from powerful live evaluation.

The optical inspection unit is ideal for use between individual production steps and for end-of-line systems. Both one and several inspection steps can be carried out with just one VisionUnit. For example, the VisionUnit can be integrated alternately with several assembly steps and automatically check and record the success between each assembly step. The measurement results can be transferred to common MES systems. Configurable displays visualize the test results live on the system and supplement the vision system HMI on the control cabinet.

Fast Commissioning

Instead of integrating individual components into a system, the VisionUnit offers the entire inspection technology in one module. This has clear advantages.

Quick installation in machines and systems is the top priority. The mechanical and electrical interfaces are standardized so that the VisionUnit can be integrated via plug-and-play. The testing technology is optimally set up before delivery. The housing protects sensitive components from dust and scratches. Moving cables can be optimally routed in the planned installation space of the VisionUnit so that they are characterized by a long service life. The compact design also gives machine and system manufacturers flexibility in the design of the system concept. Any conversion or retrofitting for a new application can be implemented quickly and easily.

Quality Control as a Complete Package

Benefit from installation without previous experience, as the modular design allows easy configuration. Camera technology, lighting, mechatronics and software are perfectly coordinated.

The VisionUnit combines all of sensworks' expertise. Cameras, 3D scanners, various lighting technologies, projectors, sensors and mirrors - we are experts and know what every application needs. Defined mechanical and electrical interfaces. Focusing systems from modular axis systems and scanning applications can be perfectly coordinated if required. sensworks proven VisionCommander® image processing software, which evaluates and archives the data quickly and reliably, runs in the background. The result is high quality and reliability for automated inspection as a single package for our customers.

Application Possibilities

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Mechanical & Plant Engineering

The VisionUnit is suitable as a modular inspection system for general machine and plant construction. A fixed installation space is therefore planned for the vision system right from the start.

Mechanical & Plant Engineering

Fixed installation space

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Process Lines in Manufacturing

In process or production lines, such as in the automotive industry, for example, one VisionUnit inspects the result between several production steps and can be used identically at several points.

Process Lines in Production

Standardized image processing

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Rotary Indexing Machines

Especially when several cameras have to be integrated, for example on a rotary transfer machine, machine builders benefit from the compactness and versatility of the VisionUnit.

Rotary Indexing Machines

Many cameras in a small space

Fast Commissioning Thanks to Smart Design

senswork-jochen-gollwitzer
Jochen Gollwitzer COO

The VisionUnit is as compact as possible and as flexible as necessary to keep machine planning as simple as possible."

Features

Clever functions for fast integration, short project planning and commissioning times and smooth operation.

Fulfills all inspection tasks
  • Surface inspection
  • Completeness check
  • Assembly quality test
  • Label inspection
  • Identification of the object or component
  • 2D & 3D measurement
Proven image processing software
  • Fast IO test
  • Secure data archiving
  • Statistical analysis
  • Communication with MES systems
  • Visualization on the machine/system
Fast commissioning
  • High adherence to project deadlines
  • CAD models
  • Standardized mechanical and electrical interfaces
  • Pre-calibrated for delivery
  • Pre-acceptance at senswork possible
  • Short project planning
  • Built in Germany
Safe operation
  • Inspection between assembly steps
  • End-of-line inspection
  • Ideal for components approx. 5-100 mm in size
  • Sensitive parts are enclosed
  • Easy maintenance
  • Extensions to existing machines possible
  • Conversion for new test requirements possible at any time

Benefits

  • Reliable inspection
  • Quick and easy integration into machines and systems
  • Ready for immediate use
  • Quick conversion possible
  • More flexibility planning machines and systems
  • Durable and low-maintenance
  • Fast data evaluation
  • Traceability of product quality in the production process
  • Strong data analysis
  • Visual inspection possible directly at the machine/system

Fast Integration

Many interfaces have to be coordinated when a machine or production line is to go into operation. The VisionUnit inspection system offers a standardized solution that has been designed to be as compact as possible and as flexible as necessary to greatly simplify the commissioning of machines and systems.

VisionUnit

Solutions

ensure-correct-feeding-of-microchips
Ensuring the Correct Feeding of Microchips

The senswork optical 2D metrology system ensures the correct feeding of microchips in the semiconductor industry. Discover the benefits.

senswork-visioncommander-machine-vision-software-germany-surface-inspection-Graphite
Surface Inspection of Graphite

The image processing system from senswork inspects graphite surfaces in the automotive industry and reliably detects damage.

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2D Measuring System for Connector Assemblies

With our measuring system you can precisely measure the gap dimension of the contact surfaces of connector assemblies.

Is the VisionUnit the ideal inspection system for your application?
Send us a non-binding inquiry now:
Send request
rainer 2-1

Rainer Obergrussberger

CEO

Business Development

senswork GmbH

Gewerbepark Lindach D 3

84489 Burghausen

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