Precise
3D MeasurementUp to 8 laser scanners scan the measurement volume from different perspectives and generate a high-resolution 3D data set with up to 20 million measurement points.
One System for All Parts
FlexibilityWith ZScan®, many different parts can be inspected without the need for a complex fixture. This can significantly accelerate the setup time for changing parts.
Automated or Manual
Inline MeasurementThanks to high robustness, ZScan® can be used directly on the production line. With manual or automated placement, as required.
Seamless 3D Scan
More Measurement PointsZScan® detects undercuts and shadow areas. Not only individual measuring points, but the entire part is compared to the CAD drawing.
Simply Check All Parts IO
Improve informative value
For a meaningful evaluation, ZScan® offers various 3D measurement tools and useful evaluation methods: The part is automatically aligned with the CAD drawing using various alignment methods such as BestFit, RPS and 3-2-1 and checked for shape-specific deviations. Only a few seconds elapse between the start of the scan and the result - even with very large parts.
A further advantage is that a direct false-color comparison allows you to see at a glance areal form deviations in places where no measuring points may have been placed. A clear advantage over the slower CMM measurement.
A further advantage is that a direct false-color comparison allows you to see at a glance areal form deviations in places where no measuring points may have been placed. A clear advantage over the slower CMM measurement.
Optimize Production Processes
Take advantage of the potential
Upstream or downstream production can be easily optimized with the measurement data generated by ZScan®. The measurement data can be:
- archived
- evaluated
- Compared product series and individual scans with each other.
In addition, ZScan® can automatically transmit correction parameters to upstream machines during the running process and thereby positively influence the production quality. It is also possible to transmit the data to a downstream machine, which takes further steps based on the data. For example, with the ZScan® 3D measuring system it is possible to measure busbars for battery cells three-dimensionally and to automatically determine correction values regarding feed and bending angle of the individual segments from the scan data.
Die-Cast Aluminum
3D Inspection | Automotive
Measure large parts in 3D and match them to CAD data
Die-Cast Aluminum
3D Inspection | Automotive
Stamped & Bent Parts
3D Inspection | Automotive
Detect defects on stamped and bent parts, such as bubbles or blisters
Stamped & Bent Parts
3D Inspection | Automotive
Busbars
3D Inspection | Automotive
Measure busbars in process, determine correction parameters
Busbars
3D Inspection | Automotive
Lumber
3D Inspection | Wood
Determine volume and dimensional accuracy of block format or lengthwise goods
Lumber
3D Inspection | Wood
Clay Bricks
3D Inspection | Construction
Ensure dimensional accuracy and squareness of bricks
Clay Bricks
3D Inspection | Construction
Food
3D Inspection | Food & Beverage
Determine packaging size and volume of cold cuts or block goods
Food
3D Inspection | Food & Beverage
Sturdy clamping table
For large parts
User friendly visualization
Evaluation with IO result and two alignment methods
Handheld scanner
Manual operation possible
Control panel
Visualization of the machine condition
Test object
Typical scan volume (L x D x H): 1.500 x 700 x 500 mm
Linear axis
Lateral and radial runout <5 μm on 2 m length
Multi-sensor system
Measuring head with up to eight 3D laser scanners
User interface
Visualization of the 3D measurement data on a 4K screen
No specialized personnel required
Easy to useNot the trained measuring technician, but a production employee operates ZScan® after a short briefing. This frees up capacities in the measuring room.
Simple control system
Intuitive FunctionsZScan® is controlled by simply pressing a start button. Thanks to the false-color image, the evaluation is clear and can be recorded quickly.
Intuitive & simple
Fast Parts ChangeoverEvery employee can change parts quickly and easily after a brief instruction: Thanks to the low demands placed on the part fixture, a setup process often takes only a few minutes.
Recognizing Trends in Time
Production ControlWith ZScan® you consistently keep track of your product quality. Deviations are detected in real time and enable immediate correction of production parameters.
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3D Measurement of Clay Bricks
A system for 3D measurement uses laser triangulation to ensure the dimensional accuracy and squareness of clay bricks.
Determine Packaging Size on a Production Line
The ZScan 3D scanner from senswork supports the volume determination of food products on the conveyor belt.
Aluminum Die-Casting Scanning Without Shading
Quality assurance in the automotive industry: Learn how senswork measures large aluminum assemblies and matches them with CAD file data.
