VisionCommander® by senswork

Universal Software for 2D Inspection, 3D Inspection and Deep Learning

Customized image processing systems require an appropriate software. In particular when it comes to performance, data tracking or inspection flexibility, standard software products available on the market are no longer sufficient. That is why we have developed VisionCommander, an image processing software for automatic inline inspection with highest standards in terms of reliability, performance and intuitive control.

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Cameras: The VisionCommander supports 2D and 3D cameras and scanners from a wide variety of manufacturers and can carry out up to eight inspections at the same time in separate windows. Its core boasts different calibration mechanisms for sophisticated measuring tasks.

Results: The results of the inspection are saved in real time in an SQL database. This database enables detailed analyzes and data tracking in production. A flexible statistics module also enables a quick overview of the current quality status in production.


Handling: With the so-called part-template-builder, an image of your test parts with measurement characteristics can be created, which are then automatically included in the statistics and database module. The flexible user management also enables easy handling of user roles.

Interfaces: Various additional tools such as film strips, logging on several levels or the change log make the VisionCommander a powerful tool that works with the most common interfaces such as GigE Vision, USB, GenICam, Camera Link, CoaXPress and the PLC Interfaces Profinet and ADS is compatible.

Benefits of VisionCommander








Features of VisionCommander

Here we explain the most important features of VisionCommander

User Interface

In VisionCommander, up to 8 parallel inspections are possible in separate inspection windows.

Product Handling

Product Handling:

  • Definition of product features and related parameters
  • Parametrization of various product types
Relational Database

Relational Database:

  • Long-term storage of result values
  • Allows data filtering
  • CSV export
  • and many more.
Statistics Module

Enhanced statistics functions and trend analysis:

  • Batch wise reset
  • Timing statistics
  • Result statistics
  • Trend analysis
  • CSV export
Flexible User Management

The VisionCommander software offers flexible user management, roll assignment and the definition of privilegies.

VC Audit Trail

VC Audit Trail tracks any parameter changes.

Cognex Vision Tools inside

Cognex Vision Tools inside:

  • Toolblock-Building
  • Scripting
  • Extensive tool set
Verification Mode

The VC Verification Mode verifies your inspection jobs against a defined set of sample images and allows PDF reporting on results.


VisionCommander works with many common interfaces. This includes:

  • GigE Vision
  • USB
  • GenICam
  • Camera Link
  • CoaXPress
  • Profinet
  • workvision 4.0
  • Beckhoff TwinCAT
3D Features

High Performance Processing of 3D Point Clouds

The 3D features include:

  • CAD comparison / best fit
  • 3D geometry fitting
  • 3D measurement tools
  • Import and export of various 3D formats
  • Multi-sensor calibration
  • and more.

Multi-Sensor Scanning

sensworks VC 3D calibration of multiple 3D scanners combines several point clouds into a single cloud.

Deep Learning Features

VisionCommander Supports World Class Deep Learning Tools

This includes:

  • Cognex Vidi
  • senswork Neuralyze
  • Halcon Deep Learning
  • and many more.

Deep learning is best applied to challenging surface inspections, part detection, classification of objects, and crack detection.

VC Data Analyzer

Offline Software to display inspection results on remote work stations

  • Displays inspection related images and results on a separate workstation.
  • Supports Cognex and Keyence ID Scanners with Ethernet interface.
  • Allows PDF reporting.
Additional Tools

Various additional tools:

  • Filmstrip
  • Flexible image storage and synchronization system
  • Multi level logging
  • Import and export of jobs
  • Change log
  • and more.

Workvision 4.0 in collaboration with senswork and Atlas Copco

PDF: Download WorkVision Presentation

Workvision 4.0 in collaboration with senswork and Atlas Copco: WorkVision 4.0 is an innovative assembly assistance system for optimization, quality assurance and documentation of production processes in series and line production.

Using the system, mechanics and machine operators are instructed precisely about the individual assembly steps on the workpiece. At the same time, every move is documented. However, all of this is only possible with a powerful image processing system.


OpenProtocol Interface for Image Processing Systems: The assembly assistance system is connected to the camera system using an OpenProtocol interface. The image processing systems deliver the necessary images and parameters in real time.

The camera checks every work step, checks the product features and compares the live image with the trained images and assigned work steps in a matter of seconds. The values are saved and can be evaluated for later error analysis.


3D Inspection for Gear Shafts
Powered by senswork Vision Commander(R)
Detection of Imperfections in Endless Strip Material
Deep Learning Tool opens up New Possibilities for AI-based Image Processing
Reeling Circle Test of Circuit Board
Virtual Connector Gauge checks Circuit Board Connectors for Pluggability
Quality Assurance in Hybrid Bonding
Camera system ensures precise joining process of glass and display
Ensuring the correct feeding of microchips
VisionModule from senswork checks correct feeding of microchips in fully automatic system
High precision Measurement of MTD Connector
Triple camera system measures connector assembly from three sides
Fakra Connector Inspection in fully automated Production
Fakra connector quality assurance
Inspection System for Membrane Tubes
Line scan camera system ensures cleaning performance of membrane tubes
Surface Inspection of Graphite
Shape-from-Shading system inspects graphite surfaces for damage
Pin Inspection of Fakra Connector Assemblies with Press Fits
Turnkey inspection device with an automatic focusing device
High-Precision Joining of Vehicle Displays
The prism module from senswork enables a simultaneous view in two directions
Fakra Connector Inspection System
Manual Inspection Station withAaxis focusing system for inspection of Fakra connector
All-Round View of the Screw Cap in a Picture
Camera system detects scratches on screw cap closures of soup glasses
3D Inspection System for Saw Blades
Dual 3D camera system detects dimensional deviations on saw blades
Type Detection & Defect Testing of Plastic Injection Molded Parts
Glass plate inspection system for rapid inspection of plastic injection molded parts
Manual Test Station with 3-Axis System for Connector Assemblies
When the resolution alone is no longer enough ...
Completeness Check at Cooking Field Assemblies
Check the presence of individual components when assembling stoves tops
New 3D Method for Inspecting Coaxial Cables
Measurement of the inner conductor tip deflection of coaxial cables
Multi-Camera Inspection of Soaps
Inspecting the quality of cosmetic soaps
3D Measurement of Synthetic Parts
3D laser scanning system measures component geometries
Surface Inspection of Synthetic Parts
Detect the smallest flaws on painted surfaces using Shape from Shading
3D Position Detection of Synthetic Bags using Time of Flight
Automatic depalletizing by means of a robot
Inspection of the Weld of Subsea Cables
Ensure the quality of the weld seam at the seams of subsea cables
Surface Inspection of Seven-Segment Displays
Detecting the smallest defects in injection molding
Surface Inspection of Cylindrical Aluminum Bodies
Examination of surface damage through 360° endoscopic inspection

Download the VisionCommander Software Guide