3D Inspection for Gear Shafts
Powered by senswork Vision Commander(R)
VisionCommander® by senswork
Universal Software for 2D Inspection, 3D Inspection and Deep Learning
Customized image processing systems require an appropriate software. In particular when it comes to performance, data tracking or inspection flexibility, standard software products available on the market are no longer sufficient. That is why we have developed VisionCommander, an image processing software for automatic inline inspection with highest standards in terms of reliability, performance and intuitive control.
Cameras: The VisionCommander supports 2D and 3D cameras and scanners from a wide variety of manufacturers and can carry out up to eight inspections at the same time in separate windows. Its core boasts different calibration mechanisms for sophisticated measuring tasks.
Results: The results of the inspection are saved in real time in an SQL database. This database enables detailed analyzes and data tracking in production. A flexible statistics module also enables a quick overview of the current quality status in production.
Handling: With the so-called part-template-builder, an image of your test parts with measurement characteristics can be created, which are then automatically included in the statistics and database module. The flexible user management also enables easy handling of user roles.
Interfaces: Various additional tools such as film strips, logging on several levels or the change log make the VisionCommander a powerful tool that works with the most common interfaces such as GigE Vision, USB, GenICam, Camera Link, CoaXPress and the PLC Interfaces Profinet and ADS is compatible.
Benefits of VisionCommander
Ihr Ansprechpartner
Rainer Obergrußberger
+49 (0)8677 40 99 58 0
r.obergrussberger@senswork.com
senswork GmbH
Gewerbepark Lindach D 3
84489 Burghausen / Germany
Features of VisionCommander
Here we explain the most important features of VisionCommander
User Interface
In VisionCommander, up to 8 parallel inspections are possible in separate inspection windows.
Product Handling
Product Handling:
- Definition of product features and related parameters
- Parametrization of various product types
Relational Database
Relational Database:
- Long-term storage of result values
- Allows data filtering
- CSV export
- and many more.
Statistics Module
Enhanced statistics functions and trend analysis:
- Batch wise reset
- Timing statistics
- Result statistics
- Trend analysis
- CSV export
Flexible User Management
The VisionCommander software offers flexible user management, roll assignment and the definition of privilegies.
VC Audit Trail
VC Audit Trail tracks any parameter changes.
Cognex Vision Tools inside
Cognex Vision Tools inside:
- Toolblock-Building
- Scripting
- Extensive tool set
Verification Mode
The VC Verification Mode verifies your inspection jobs against a defined set of sample images and allows PDF reporting on results.
Connectivity
VisionCommander works with many common interfaces. This includes:
- GigE Vision
- USB
- GenICam
- Camera Link
- CoaXPress
- Profinet
- workvision 4.0
- Beckhoff TwinCAT
3D Features
High Performance Processing of 3D Point Clouds
The 3D features include:
- CAD comparison / best fit
- 3D geometry fitting
- 3D measurement tools
- Import and export of various 3D formats
- Multi-sensor calibration
- and more.
Multi-Sensor Scanning
sensworks VC 3D calibration of multiple 3D scanners combines several point clouds into a single cloud.
Deep Learning Features
VisionCommander Supports World Class Deep Learning Tools
This includes:
- Cognex Vidi
- senswork Neuralyze
- Halcon Deep Learning
- and many more.
Deep learning is best applied to challenging surface inspections, part detection, classification of objects, and crack detection.
VC Data Analyzer
Offline Software to display inspection results on remote work stations
- Displays inspection related images and results on a separate workstation.
- Supports Cognex and Keyence ID Scanners with Ethernet interface.
- Allows PDF reporting.
Additional Tools
Various additional tools:
- Filmstrip
- Flexible image storage and synchronization system
- Multi level logging
- Import and export of jobs
- Change log
- and more.
Workvision 4.0 in collaboration with senswork and Atlas Copco
PDF: Download WorkVision Presentation
Workvision 4.0 in collaboration with senswork and Atlas Copco: WorkVision 4.0 is an innovative assembly assistance system for optimization, quality assurance and documentation of production processes in series and line production.
Using the system, mechanics and machine operators are instructed precisely about the individual assembly steps on the workpiece. At the same time, every move is documented. However, all of this is only possible with a powerful image processing system.
OpenProtocol Interface for Image Processing Systems: The assembly assistance system is connected to the camera system using an OpenProtocol interface. The image processing systems deliver the necessary images and parameters in real time.
The camera checks every work step, checks the product features and compares the live image with the trained images and assigned work steps in a matter of seconds. The values are saved and can be evaluated for later error analysis.
