Testing Equipment Manufacturing

Turnkey Inspection Equipment

Tests with an insepction devices during development can identify weak points or quality defects in a product at an early stage. This saves time and money and ensures optimal product quality.

senswork offers a wide range of test systems - from fully automatic end-of-line test cells in automatic production systems to manual test stations for small series or incoming goods inspection to test stands for laboratory applications. We always plan the solutions according to the needs.

Modern production environments with an increasing degree of automation and ever shorter product cycles require high-performance testing technology.

All from a single source

How can you ensure that the products you deliver meet the quality requirements of your customers? Are your controls too unsafe and do you get complaints from time to time?

We deliver tailor-made inspection systems that check the 100 % quality of your products at the end of the manufacturing process and ensure that no bad part leaves your premises.

Your partner for optical inspection systems

The requirements for a test station can change quickly. If necessary, we will modernize your test equipment and adapt it to new requirements.

Workstation VisionUnit by senswork

Ideal for optical measuring and inspection tasks

The turnkey manual test station from senswork is perfect for pre-series production, for example in connector production or in the production of plastic injection-molded parts.

Consisting of a multi-camera system for a wide variety of inspection tasks, part pick-up, good part marking, control and a monitor, as well as options for connecting to MES or handling systems, it offers numerous possibilities to individualize it depending on the task.

Your Contact Person

Rainer Obergrussberger senswork visionsystems

Rainer Obergrußberger
+49 (0)8677 40 99 58 0
r.obergrussberger@senswork.com
senswork GmbH
Gewerbepark Lindach D 3
84489 Burghausen / Germany

Most important features of our turnkey manual test station

Part Picking

Interchangeable part holders for testing different types of components
Quick changeover to new component types (less than 5 minutes).

Test Unit

Ideal system for pre-series production
Typical test time per component: 2 to 4 seconds.

Multi Camera System

Measurement of component volumes up to approx. 100 x 100 x 100 mm
2D and 3D inspection can optionally be combined
Camera resolutions up to 50 megapixels / spatial resolution up to 1 µm.

Lighting

OK and NOK visualization via multicolor workplace lighting.

Good Part Marking

Selectable between

Pen marker
Color point spray system (in the picture).

Monitors

Siemens device control including Simatic HMI touch panel
Separate visualization of the result data on a full HD screen.

Further Accessories

Axis system for quick focus adjustment
Safety technology (light curtain, emergency stop switch, ...)
Optional: NOK box with throw sensor for the controlled detection of NOK parts
Optional: connection to customer-specific MES systems
Optional: automatic assembly with handling system or robot.

Application Examples for our Manual Test Station

Electronics industry	Plastics processing
Inspection of connectors and connector assemblies Simultaneous inspection of the PCB and interface side Software-based support for the senswork virtual insertion jig	Testing of plastic injection molded parts for dimensional accuracy Detection of deformations in injection molded parts Detection of over- and under-injection

VisionUnit by senswork

Turnkey Test Unit for Machine Builders

Especially when several cameras have to be integrated on a rotary transfer machine or in a process line, various interfaces need to be coordinated. To simplify this process of coordination, senswork has developed the VisionUnit. Thanks to defined mechanical and electrical interfaces, optional focus variation units, modular axis systems for scanning applications, and the whole thing enclosed as a modular system, integration becomes child's play. The compact test unit can be installed in machines with little effort. This saves a lot of time during commissioning.

senswork & robotics

Upside down - robot checks 3D geometries on white goods

Smart and compact measurement technology solutions require a sophisticated design, especially when space is limited. No problem for senswork - in a recently delivered system, we simply designed everything vertically and placed the robot upside down at a height of almost 3 meter. A total of three 2D cameras and a 3D profile scanner from Wenglor check the dimensional accuracy of products from a large manufacturer of white goods.