The senswork measuring system inspects cutting contacts on a connector assembly and eliminates the need for mechanical testing.
Inspection System for Connector Assemblies
Measurement of Platinum Pins & Connectors
The demands in connector manufacturing are high: Connectors must maintain tolerances of 0.1 millimeters and smaller with tight cycle times.
Optical measurement of connectors in production is critical for quality and reliability. It ensures exact inspections of dimensions and tolerances, compliance with industry standards and norms. It also checks quality parameters such as contact spacing and alignment. It further detects even the smallest defects, automates inspection, and ensures traceability through documentation. This practice contributes to overall defect reduction, increased efficiency, and cost savings.
Fast & Reliable Inspection
For manufacturers of electronic assemblies, it is essential that testing can be easily integrated into the production line to ensure efficient production.
The earlier defective pins and connectors are detected in the manufacturing process with appropriate test solutions, the lower the costs.
senswork's measurement and inspection systems not only measure the position and optional height of pins, but also detect missing pins or incorrect connector types. We also offer ready-to-use modules for tumble circuit testing, coding inspection, and our unique virtual connector gauge.
senswork's measurement and inspection systems not only measure the position and optional height of pins, but also detect missing pins or incorrect connector types. We also offer ready-to-use modules for tumble circuit testing, coding inspection, and our unique virtual connector gauge.
Circular Connectors
When sensors or actuators are integrated into machinery, equipment or harsh industrial environments, circular connectors are the first choice for connection.
Circular Connectors
Board-to-Cable Connectors
Board-to-cable connectors are used to connect printed circuit boards with different connection cables. This also includes FAKRA connectors.
Board-to-Cable Connectors
RF Coaxial Connector
The powerful RF connectors are used to connect printed circuit boards, cables and devices. They can transmit very high frequencies.
RF Coaxial Connectors
Power Connector
Power connectors withstand high currents and voltages. In the automotive industry, they are suitable for both combustion engines and electric motors.
Power Connectors
Data Connector
Data connectors are used in the field of autonomous driving and Industry 4.0. They pass on sensor data collected by environmental sensors to assistance systems.
Data Connectors
Miniature Connectors
Miniature connectors are used in laboratory and instrumentation applications. The required precision requires an exact coupling of the devices.
Miniature Connectors
PCB Connectors
PCB connectors connect both stacked and parallel printed circuit boards. They are used in 5G networks and other applications.
PCB Connectors
Fiber Optics
Optical fibers consist of so-called light guides, which are made of transparent components such as glass or plastic to transport optical signals in the form of light.
Fiber Optics
Inspect PCB Connectors with sensworks Virtual Connector Gauge
The Virtual Connector Gauge is our unique inspection tool for checking the pluggability of PCB connectors - quickly and without contact.
senswork's virtual connector gauge uses high-resolution cameras and a sophisticated software tool to create an accurate image of the board or socket and check it against the detected pin pattern of a connector. This non-contact approach is flexible and can be used for different connector types without wear or damage to the pins. This provides fast and reliable quality control even for a wide variety of connector types without mechanical setup.
Benefits - that's why with senswork
- Complete fully integrated inspection units (VisionUnits) from a single source
- Flexible optical setup: Automatic focusing, very high resolution down to 2µm, various illumination configurations freely switchable
- Extremely short evaluation time
- Virtual plug gauge as a unique tool for quality inspection of platinum connectors
- Extensive software framework
- VisionCommander© for integration of up to 8 independent inspection stations in one production machine
Manual Test Station for Connector Modules
Get an insight into our manual test station with 3-axis system for automotive connector assemblies. Guaranteed quality.
Fakra Connector Inspection System
A senswork test system measures the coding, tumble circuit and pluggability of the PCB side of Fakra connector assemblies.