Solutions for quality control in the e-mobility sector

Written by senswork | October 15, 2024

senswork at the Future Battery Forum 2024 in Berlin

senswork, an expert in machine vision solutions, will be presenting its high-performance technologies for top quality in the field of e-mobility and EV batteries at the Future Battery Forum in Berlin from November 5 to 6. At stand I01, the company will be showcasing the ZScan® Easy 3D measurement system for 3D inline measurement of battery modules.

In view of the increasing requirements for efficiency and safety in the production of lithium-ion batteries for electric vehicles, precise measurement plays a central role. With ZScan® Easy, senswork offers a reliable solution that ensures that all safety and function-relevant features of the battery modules are met 100 percent. Fast 3D data processing and precise inline measurement minimize rejects and enable reliable production processes.

The system is based on the senswork VisionCommander® 3D Metrology Framework and uses four area scanners from the manufacturer Photoneo to fully measure battery modules in seconds. The measurement functions are based on the common requirements of geometric tolerancing (GD&T), while the data is fed back into production in real time.

Broad portfolio for quality control in e-car manufacturing

In addition to ZScan® Easy, senswork offers a broad portfolio of innovative solutions for 3D inline measurement and AI-based inspection in the production of electric cars and EV batteries. These technologies cover a wide range of processes that are crucial for the production of high-performance and safe electric vehicles and EV batteries:

3D inline measurement of busbars: Precise measurement of busbars to ensure electrical connections in battery systems.
Quality assurance for the foam encapsulation of EV battery cells: Automated control of battery foaming to ensure battery protection and longevity.
3D planarity and spacing measurement: Measuring systems for checking the planarity and spacing of individual cells or complete modules in order to avoid assembly errors.
3D inspection for collision-free battery assembly: Ensuring precise, error-free assembly of battery cells and modules.
AI-based 3D inspection for welded hairpins in the stator: High-precision inspection solution for checking the weld seams of hairpins.
Inline metrology systems for various applications: Flexible inline measurement systems for different production requirements to continuously improve quality and efficiency in battery production.

Efficiency, safety and innovation for the future of e-mobility

With these solutions, senswork offers the battery and e-mobility industry a wide range of tools to ensure quality assurance at the highest level. Companies benefit not only from increased production quality, but also from more efficient manufacturing processes that lead to cost reductions and shorter production times.

The Future Battery Forum in Berlin is the ideal platform to present ZScan® Easy to an international audience of experts. Visitors will have the opportunity to experience the senswork system live in action.

Visit us on November 5/6 at the Future Battery Forum in Berlin, booth I01!

At the Future Battery Forum, senswork will be presenting a wide range of solutions to ensure the highest level of quality assurance in e-car and battery production, including the ZScan® Easy 3D measurement system for 3D inline measurement of battery modules. (Source: senswork)

Press Contact
Hedwig Unterhitzenberger
+49 8677 409958-37
hedwig.unterhitzenberger@senswork.com
senswork GmbH, Gewerbepark Lindach D 3, 84489 Burghausen

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